update winche

3d/winche/functions.scad

@@ -0,0 +1,13 @@
+
+function to_cardinal_2d(a, d) = [
+	d * sin(a),
+	d * cos(a)
+];
+function move_polar_2d(p, angle, dist) = to_cardinal_2d(angle, dist) + p;
+function line_len_2d(p) = sqrt(p[0]*p[0] + p[1]*p[1]);
+function line_len_3d(p) = sqrt(p[0]*p[0] + p[1]*p[1] + p[2]*p[2]);
+function angle_2d(p) = atan2(p[0], p[1]);
+
+function _tangent_single_angle_2d(to, r, other_side) =  angle_2d(to) + ((other_side) ? -1 : 1)*acos(r / line_len_2d(to));
+function tangent_single_2d(to, r, center, other_side=false) = 
+	move_polar_2d(center, _tangent_single_angle_2d(to - center, r, other_side), r);

3d/winche/render.sh

@@ -1,10 +1,15 @@
 #!/bin/bash
 
+OUT_DIR="$(dirname "$PWD")/print/winche"
+
 function plot() {
 	main_not_side=$(test $1 == "main" && echo 1 || echo 0)
-	openscad -o winche_$1_$2.stl -D main_not_side=$main_not_side -D plot=\"$2\" winche.scad
+	openscad -o "$OUT_DIR/winche_$1_$2.stl" -D main_not_side=$main_not_side -D plot=\"$2\" winche.scad
 }
 
+mkdir -p "$OUT_DIR"
+rm "$OUT_DIR/"*.stl
+
 plot main full
 plot main sideL
 plot main sideR

3d/winche/winche.scad

@@ -1,4 +1,5 @@
 include <heat_set_inserts.scad>
+include <functions.scad>
 
 main_not_side = 0; // 0,1
 plot = "full"; // [sideL|sideR|mid|roller|base|full]
@@ -17,7 +18,7 @@ roller_side_tollerance = 0.5;
 
 motor_shaft_d = 5;
 motor_shaft_base_hole = 8.5;
-motor_shaft_offCenter = 6;
+motor_shaft_offCenter = 6.5;
 motor_mount_sep = 31;
 
 side_width = 50;
@@ -29,29 +30,23 @@ side_mount_hole_above_base = 1;
 side_mount_hole_d = 4.2;
 side_bearing_od = 10.1;
 
-mid_arch_roler_cut_r = main_not_side ? 23 : 18;
+mid_arch_roler_cut_r = roller_flansh_d/2 - 3;
-mid_winch_flansh_space = roller_flansh_t + 1;
+mid_winch_flansh_space = roller_flansh_t + 3;
 mid_winch_tollerance = 0.5;
-mid_diagnal_ratio = 0.75;
+mid_flat_top_ratio = 0.6;
 
-// distance between left bottom of side and the center of the top arch
+side_flat_trangentPoint = tangent_single_2d(to=[0, 0], r=side_arch_r, center=[side_width/2, side_arch_center_h]);
-side_corner_to_archCenter = sqrt((side_width/2)^2 + side_arch_center_h^2);
-// angle from center of arch between left bottom and trangent point
-side_flat_a = acos(side_arch_r / side_corner_to_archCenter);
-// angle from center of horizantal and trangent point
-side_arch_trangent_a = side_flat_a - acos((side_width/2) / side_corner_to_archCenter);
-// tangent point coordiates
-side_flat_trangentPoint_x = (side_width/2) - (side_arch_r*cos(side_arch_trangent_a));
-side_flat_trangentPoint_y = side_arch_center_h + (side_arch_r*sin(side_arch_trangent_a));
 
 // mid top rounding
-mid_topRounding_center_y = side_flat_trangentPoint_y*mid_diagnal_ratio;
+mid_flat_topPoint = side_flat_trangentPoint * mid_flat_top_ratio;
-mid_topRounding_side_x = side_flat_trangentPoint_x*mid_diagnal_ratio;
+o = roller_above_base - mid_flat_topPoint[1];
-o = roller_above_base - mid_topRounding_center_y;
 s = mid_arch_roler_cut_r;
-mid_topRounding_inner_x = (side_width/2) - sqrt(pow(s, 2) - pow(o, 2));
+mid_topRounding_inner_x = (side_width/2) - sqrt(s*s - o*o);
-mid_topRounding_d = mid_topRounding_inner_x - mid_topRounding_side_x;
+mid_topRounding_center = [
-mid_topRounding_center_x = mid_topRounding_side_x + mid_topRounding_d/2;
+	mid_flat_topPoint[0] + (mid_topRounding_inner_x - mid_flat_topPoint[0])/2,
+	mid_flat_topPoint[1] - (mid_topRounding_inner_x - mid_flat_topPoint[0])/2*tan(angle_2d(side_flat_trangentPoint))
+];
+mid_topRounding_d = line_len_2d(mid_flat_topPoint - mid_topRounding_center)*2;
 
 $fa=5;
 $fs=0.1;
@@ -73,8 +68,8 @@ module winch_side_2d(){
 				circle(r = side_arch_r);
 			polygon(points = [
 				[0, 0],
-				[side_flat_trangentPoint_x, side_flat_trangentPoint_y],
+				side_flat_trangentPoint,
-				[side_width-side_flat_trangentPoint_x, side_flat_trangentPoint_y],
+				[side_width-side_flat_trangentPoint[0], side_flat_trangentPoint[1]],
 				[side_width, 0]
 			]);
 		}
@@ -102,6 +97,7 @@ module side_motor_2d() {
 		side_2d();
 		translate([matt_thingness+side_width/2, base_hight+roller_above_base])
 			motor_mount_2d();
+		if (main_not_side)
 		translate([matt_thingness+base_len/2+side_width/2, base_hight+roller_above_base])
 			motor_mount_2d();
 	}
@@ -122,13 +118,14 @@ module mid_winch_2d() {
 		union() {
 			polygon(points = [
 				[0, 0],
-				[side_flat_trangentPoint_x*mid_diagnal_ratio, side_flat_trangentPoint_y*mid_diagnal_ratio],
+				side_flat_trangentPoint * mid_flat_top_ratio,
-				[side_width-side_flat_trangentPoint_x*mid_diagnal_ratio, side_flat_trangentPoint_y*mid_diagnal_ratio],
+				[side_width-side_flat_trangentPoint[0]*mid_flat_top_ratio, side_flat_trangentPoint[1]*mid_flat_top_ratio],
 				[side_width, 0]
 			]);
-			translate([mid_topRounding_center_x, mid_topRounding_center_y])
+			// translate([mid_topRounding_center[0], mid_flat_topPoint[1]])
+			translate(mid_topRounding_center)
 				circle(d = mid_topRounding_d);
-			translate([side_width-mid_topRounding_center_x, mid_topRounding_center_y])
+			translate([side_width-mid_topRounding_center[0], mid_topRounding_center[1]])
 				circle(d = mid_topRounding_d);
 		}
 		translate([side_width/2, roller_above_base])
@@ -159,7 +156,7 @@ module mid_3d() {
 			}
 
 			// nibs over side
-			winch_side_a_ratio = side_flat_trangentPoint_x / side_flat_trangentPoint_y;
+			winch_side_a_ratio = side_flat_trangentPoint[0] / side_flat_trangentPoint[1];
 			windh_side_mattThinkness_x = winch_side_a_ratio * matt_thingness;
 			translate([0, base_width+side_thickness, base_hight])
 			rotate([90, 0, 0])
@@ -256,8 +253,8 @@ module roller_3d() {
 		scale([1, 1, 2])
 			heatSetInsert_hole_M3x5_7();
 		intersection() {
-			cylinder(h = 6, d = 5);
+			cylinder(h = 6, d = 5.2);
-			cube([10, 3, 6], true);
+			cube([10, 3.2, 6], true);
 		}
 	}
 }
@@ -316,6 +313,3 @@ if (plot == "roller")
 		roller_3d();
 if (plot == "base")
 	base();
-
-
-